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| Plaats van herkomst | Sjanghai |
| Merknaam | Gofun |
| Certificering | CE, ISO certificate |
| Modelnummer | GFM-MPL |
Industrial Mango Pulp Production from Fresh Fruit to Aseptic Bagging
Overview
The Mango Puree Processing Line is a specialized industrial system designed to extract high-quality pulp and puree from fresh mangoes. This line is essential for producers of mango juice, nectar, smoothies, baby food, ice cream, yogurt, and bakery fillings. Mangoes are highly perishable fruits with a short harvest season. A dedicated processing line allows you to convert fresh mangoes into stable, shelf-stable puree that can be stored for 12 to 24 months, enabling year-round production of mango-based products.
Our mango puree processing line handles the complete workflow from fruit reception, washing, sorting, blanching, pulping, refining, deaeration, sterilization, to aseptic bag filling. The line is available in capacities ranging from 1 ton to 20 tons of fresh mangoes per hour, making it suitable for small cooperatives, medium-sized juice factories, and large industrial puree producers.
Why Choose Our Mango Puree Processing Line
Mango processing presents unique challenges compared to other fruits. The fibrous nature of mangoes requires powerful pulping equipment with specially designed blades and screens. Our line uses a two-stage pulping and refining system that efficiently separates the pulp from fibers and skins, producing a smooth, consistent puree with excellent mouthfeel. The first stage uses a coarse screen with 1.5mm to 2.5mm openings to remove fibers, while the second stage uses a finer screen of 0.8mm to 1.0mm for a silky texture.
Color preservation is critical for mango puree, as oxidation can quickly turn the product brown. Our processing line incorporates a blanching unit at the beginning of the line to inactivate enzymes that cause browning. Following pulping, a deaeration system removes dissolved oxygen from the puree, further protecting color and flavor during subsequent thermal processing.
The sterilization system uses high-temperature short-time technology to eliminate spoilage microorganisms while preserving the natural mango aroma and nutritional content. The aseptic bag filling system fills the sterilized puree into pre-sterilized bags ranging from 5kg to 220kg, typically placed inside drums or bins. This packaging method allows the puree to be stored at room temperature without refrigeration, significantly reducing cold storage costs.
Processing Stages
Fresh mangoes are first washed in a bubble washing machine that removes dirt and field debris. Workers manually sort the mangoes on an inspection conveyor, removing unripe, overripe, or damaged fruits. A blanching unit then subjects the mangoes to hot water or steam for a short period, which softens the fruit and inactivates browning enzymes.
After blanching, mangoes pass through a pulping machine that separates the pulp from the skin and pit. The extracted pulp then enters a refiner where finer screens remove remaining fibers and create a smooth puree. A vacuum deaerator removes trapped air bubbles, preventing oxidation and improving the product's appearance. The puree is then sterilized in a tubular or scraped-surface heat exchanger before entering the aseptic buffer tank. Finally, the sterile puree is filled into aseptic bags and sealed automatically.
What We Offer
We provide end-to-end support for your mango puree line, including process design, equipment manufacturing, installation, and commissioning. Our team understands the specific requirements of mango processing, including the variations between different mango varieties such as Alphonso, Kent, Tommy Atkins, and Ataulfo. Each variety has different fiber content, acidity, and Brix levels, and we can adjust screen sizes and processing parameters accordingly.
All equipment is manufactured from food-grade stainless steel and complies with international hygiene standards. We offer training for your operators and provide detailed documentation in multiple languages.
Contact Us
Share your fresh mango variety, intended processing capacity per hour, and desired final puree application (juice, baby food, or industrial ingredient). We will provide a complete proposal including a process flow diagram, equipment specifications, factory layout drawing, and price quotation. Free sample processing using your mangoes is available at our factory or through a video demonstration.
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| Product Name | One-stop solution for mango processing line |
|---|---|
| Fresh Fruit Inlet Capacity | 500kg per hour ~ 25 tons per hour, customized |
| Raw Material | Fresh mango |
| End Products | Mango pulp puree, Mango concentrate, Mango sauce, Mango juice, Mango beverage |
| Final Product Brix | 14%~20% |
| Final Package Options | Aseptic bag, Aluminum can, Stand-up pouch, PP container, Plastic bottle, Glass jar, Gable top carton box, Tetra pack, etc |
| Machine Material | Food grade SUS304 or SUS316 |
| Warranty | 12 months after commissioning |
| Operator Requirement | About 10~12 persons |
| Voltage | 380V 50Hz/ 110V 60Hz/ 415V 50Hz (adjustable to client's country standard) |
| Advantages | Energy-saving, High efficiency, Water-saving, Stable performance |
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